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Denman Marine - Workshop News

2 Iain Oughtred designed caledonia yawls crated for shipping.jpg
2 Iain Oughtred designed caledonia yawls crated for shipping

2009 was a really busy year for us and 2010 has started in the same way.  Here's what we have been up to so far;

 - Swallow Boats Storm 15 launched (another one will be started mid to late March for a local client)

 - building a new 22' Sam Devlin design Tugboat

 - full restoration of a lovely 60 year old 18' clinker for the local sea scouts with 2 more to go

 - The first two Swallow Boats BayRaiders  have been started

 - the 
Bowdidge Marine Designs, 14' power boat kit has been released and has just been chosen by  Woodenboat magazine as the "Wooden Boat of the Week" - see here for more info

 - restoration on the carvel vessel Teal is continuing

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A Pair of Swallow Boats designed BayRaiders under construction

Finally after waiting many months to get some workshop space the first two Australian BayRaiders are well underway.  One boat will be going to NSW and another boat is being built as our spec/demo boat.  A third boat has been commissioned by a local customer and it will probably start at the end of the month.

The designed hull form stability is clearly evident even these early build stages.  Construction is from Lloyd' certified FSC marine plywood that we import from the Joubert Group in France and WEST System epoxies and fillers.  So far the spars for the first two boat have been made and the first hull is assembled with fitout progressing inthe coming weeks.

We'll post pictures of the builds as they progress.

stitching up the BayRaider hull
stitching up the BayRaider hull
fibreglassing the bottom panels on the BayRaider
fibreglassing the bottom panels on the BayRaider
sanding the BayRaider main mast - Tassie style
sanding the BayRaider main mast - Tassie style
fitting the sheer plank on the BayRaider
fitting the sheer plank on the BayRaider

Below is a short video of how we sand our masts at Denman Marine.  This one is for the first BayRaider.  The mast is birdsmouth construction made from douglas fir (oregon) and WEST System epoxy.   The birdsmouth construction method results in a lighter mast and these ones are 8kg which is pretty good for a 5 metre mast.




A pair of Gartside 10 dinghies



Time and good weather finally coincided and we have launched our latest Gartside 10 dinghy Celie-B.  This boat is being raffled by the Peregrine School as their annual fundraiser.  Tickets are available via their website or in person at Salamanca Markets every Saturday.  If you are coming down for the Sydney to Hobart, she will be down at the wharf with tickets available on site.

We were lucky to get a beautiful day for the launch and we managed to also get Bob Hawkins of Cygnet who won the last raffle to bring last years boat, Selkie, down for a tandem row/sail.

Here's a few pictures of the boats.

Launch of the Gartside 10 dinghy Celie-B.jpg
Launch of the Gartside 10 dinghy Celie-B

2 Gartside 10 dinghies together - Celie-B and Selkie.jpg
2 Gartside 10 dinghies together - Celie-B and Selkie

Launch of the Gartside 10 dinghy Celie-B2.jpg
Celie-B in the water for the first time

Gartside 10 dinghies under sail and oar.jpg
Gartside 10 dinghies under sail and oar

   



Restoration of Teal - a 21' carvel daysailer

We have recently commenced restoration work on "Teal", a lovely king billy carvel yacht for a local client.  Although we are still gathering information on her origins, we believe she was built in the North of Tasmania, possibly Burnie, back in the 1940's.  She has a lovely hull shape and apparently was a real performer.

So far work has entailed;

 - getting the shape back into the hull 

 - new celery top pine stem, keelson and keel and huon pine transom

 -  the hull has also been extended  by 2' aft

The current owner is going to sail her extensively when she is finished including some coastal racing so we have decided to go with a king billy cold molded overlay over the old carvel planking which will make her immensely strong and able to handle the stresses that will be imposed upon her.

The king billy stock arrived late last year and will be re-sawn into 3mm veneers for cold molding.  We have a great thin kerf re-saw ability so we will be minimising loss through cutting of this beautiful timber.  We will be doing final fairing and prep for cold molding later this month.

We'll try to keep the photos updated regularly on her progress - enjoy.

Molds in and turning her over.jpg
Molds in and turning her over
lifting the hull off the ballast keel.jpg
lifting the hull off the ballast keel
backboneremoved.jpg
the backbone removed
hoodends.jpg
cutting old brass hood end fastenings
   

Terra Linna Spars


We have just finished making a new set of spars for the Terra Linna which is an old traditional tasmanian fishing vessel. 

Her details are:

Type - Double-ended centreboard cutter

Built - Hobart 1880-81 by designer George Luckman

Tonnage - 8 Thames Measurement

Dimensions - 28' x 9' x 3.9'


The Terra Linna is currently being restored by the volunteers from the Tasmanian Wooden Boat Guild.

The spars are made from oregon and the rig is a gaff cutter with topsail.

The spar and rig plan was drawn up my local Naval Architect Murray Isles

Terra Linna Spar and sail plan
Terra Linna Spar and sail plan (courtesy Murray Isles Naval Architect)

16 siding the main mast
16 siding the main mast

sanding spars on the lathe
sanding spars on the lathe

fitting rigging strop cleats to the main mast
fitting rigging strop cleats to the main mast

strop cleats fitted
strop cleats fitted

traditional wooden yard jaws on the mainsail gaff
traditional wooden yard jaws on the mainsail gaff




Sam Devlin Designed 22' Tug Boat

We have commenced construction on one of these salty little boats for a mainland client.  Construction is Joubert BS1088 marine ply with WEST System resins and fibreglass.  She is trailerable and will use a Yanmar 22hp diesel for propulsion.

The hull has been fuly assembled and fibreglassed and last week saw the completion and installation of the skeg and stern tube.  The bottom of the hull is being prepped for painting and she will be turned for fitout shortly.

godzilla1.jpg
Godzilla 22 ( photo courtesy Devlin Designing Boat Builders)
godzilla2.jpg
Godzilla 22 ( Photo courtesy Devlin Designing Boat Builders)

glassing008.jpg
applying the fibreglass and epoxy resin

Fibreglassing the skeg on a Devlin designed Godzilla 22' tugboat
Fibreglassing the skeg on a Devlin designed Godzilla 22' tugboat

glassing014.jpg
hull all glassed up awaiting the skeg

lovely curved transom that will be sheathed in 2 layers of 6mm marine ply
lovely curved transom that will be sheathed in 2 layers of 6mm marine ply
   

This will be an interesting project to watch develop so come back and view the regular updates.

   

Swallow Boats Storm 15


We recently launched Bon Ami  a Swallow Boats Storm 15 for a local client.  She was built from a pre-cut kit of marrine plywood and epoxy/fibreglass.  All the structural timber was celery top pine and the interior trim was huon pine.  The boat was very light and is easily towed by a small 4 cylinder car.   The owner chose the uncomplicated balanced lug rig and she performed very well on her sea trials.

We will be partially building a second one of these boats in March for another local client.

These boats are available as a completed vessel or as a kit and at any stage in between.

Storm15interior.jpg
Roomy interior of the Storm 15

Storm 15 Launch.jpg
Launching the Swallow Boats designed Storm 15

painting the storm 15.jpg
Storm 15 exterior paint finished and starting on the interior

Storm 15 balanced lug sail.jpg
beautifully set balanced lug sail on the Storm 15








Denman Marine specialises in custom wooden boat building and repair.  We utilise both traditional methods such as carvel or clinker and modern methods such as strip planking, cold molding or clinker plywood.
 

We can custom build to any design - for example those by Iain Oughtred, Paul Gartside, John Welsford, Mark Bowdidge, Francois Vivier, Atkin , Bolger B&B etc. 

We are sole Australian agents for Swallow Boats including the BayRaider and also importers and re-sellers of the world renowned Joubert BS1088 Gaboon Marine Plywood ( Lloyds certified and FSC certified). 


Denman Marine Pty Ltd ATF  ABN  54779786053.   2888 Channel Highway Kettering, Tasmania 7155 Mobile 0413765984 Tel: 0362674660. Fax 0362674991.  email
andrew@denmanmarine.com.au



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